Products
hydraulic cylinder
Superior Performance Hydraulic Cylinders for Industrial Applications
Our hydraulic cylinder line represents the pinnacle of engineering excellence, designed to deliver unmatched reliability in the most demanding environments. These components serve as the backbone of hydraulic systems across construction, manufacturing, agriculture, and mining sectors. With decades of expertise in fluid power technology, we manufacture hydraulic cylinders that meet rigorous international standards while offering customizable solutions for specific operational requirements.
Key Product Parameters
Every hydraulic cylinder we produce undergoes stringent quality control checks to ensure optimal performance and longevity. Below are the critical specifications that define our product range:
- Bore Size: Available from 1.5 inches to 24 inches, catering to various pressure and force requirements.
- Stroke Length: Customizable from 2 inches to 240 inches, providing flexibility for different applications.
- Operating Pressure: Ranges from 1500 PSI to 5000 PSI, ensuring compatibility with high-pressure systems.
- Rod Diameter: Options from 0.75 inches to 16 inches, designed to minimize deflection and wear.
- Mounting Styles: Include flange, clevis, trunnion, and foot mounts, allowing easy integration into existing machinery.
- Seal Materials: Utilizes polyurethane, nitrile, or Viton® seals depending on temperature and fluid compatibility needs.
- Body Material: Constructed from hardened steel, stainless steel, or chrome-plated rods for corrosion resistance.
- Temperature Range: Operates efficiently from -40°F to 300°F (-40°C to 149°C).
Detailed Specifications Table
| Model Series | Bore Size (inches) | Max Pressure (PSI) | Stroke Range (inches) | Rod Material | Application |
|---|---|---|---|---|---|
| HC-1500 | 1.5 - 8 | 3000 | 2 - 60 | Chrome-plated Steel | Industrial Machinery |
| HC-2500 | 8 - 16 | 5000 | 60 - 120 | Stainless Steel | Construction Equipment |
| HC-3500 | 16 - 24 | 5000 | 120 - 240 | Hardened Steel | Mining and Heavy Duty |
Advanced Features and Benefits
Our hydraulic cylinders incorporate innovative design elements that enhance performance and reduce maintenance costs. The precision machining of components ensures minimal friction and heat generation, while advanced sealing technology prevents leakage even under extreme conditions. Additionally, all cylinders undergo cycle testing to verify durability, with many models exceeding 250,000 cycles without failure. Custom options include port positioning, sensor integration for position feedback, and specialized coatings for harsh environments.
Frequently Asked Questions About Hydraulic Cylinders
What factors should I consider when selecting a hydraulic cylinder?
Consider operating pressure, bore size, stroke length, rod diameter, mounting style, and environmental conditions such as temperature and exposure to corrosive elements.
How often should hydraulic cylinders be maintained?
Routine inspection every 500 operating hours is recommended, with seal replacement and rod cleaning performed annually or after 2,000 hours of use.
What are common signs of hydraulic cylinder failure?
Look for fluid leaks, slow operation, jerky movements, visible rod scoring, or inability to maintain pressure, which indicate worn seals or internal damage.
Can hydraulic cylinders be repaired instead of replaced?
Yes, most cylinders can be rebuilt by replacing seals, rods, or other worn components, often at a fraction of the cost of a new unit.
What fluids are compatible with your hydraulic cylinders?
Our cylinders work with petroleum-based oils, water-glycol fluids, synthetic esters, and most biodegradable hydraulic fluids, depending on seal materials.
How do I determine the correct bore size for my application?
Calculate the required force (in pounds) and divide by the operating pressure (in PSI) to get the piston area, then determine bore size from area formulas.
What certifications do your hydraulic cylinders hold?
Our products meet ISO 6020/2, NFPA, and CETOP standards, with optional compliance to ASTM or JIS specifications for specific markets.
What is the typical lead time for custom hydraulic cylinder orders?
Standard custom orders ship within 4-6 weeks, while complex designs may require 8-10 weeks for manufacturing and testing.
Applications and Industries Served
Hydraulic cylinders are indispensable in sectors requiring linear force and motion control. In construction, they power excavator arms, bulldozer blades, and crane booms. Manufacturing facilities use them in pressing, clamping, and injection molding machines. Agricultural equipment relies on hydraulic cylinders for tractor implements, harvesters, and balers. The mining industry utilizes heavy-duty cylinders for drilling rigs, conveyor systems, and roof supports. Additionally, aerospace, marine, and automotive applications benefit from specialized hydraulic cylinder designs.
Technical Support and Resources
Our engineering team provides comprehensive support for product selection, installation, and troubleshooting. Detailed CAD drawings, performance graphs, and fluid compatibility charts are available upon request. We also offer on-site training for maintenance personnel and customized documentation for integration into OEM equipment.
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hydraulic cylinder
