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Widely Used Superior Quality FGE Series FGE25 Slewing Drive Gearbox for Excavator Accessories
Discover the Raydafon FGE Series FGE25 Slewing Drive Gearbox, a superior quality gearbox designed specifically for excavator accessories. Engineered for durability and performance, this gearbox stands out in the heavy-duty equipment market. Whether you're in construction, mining, or any industry that relies on excavators, the FGE25 is your go-to solution for reliable power transmission and smooth operation. Its robust construction ensures longevity, while the precision engineering guarantees efficiency in every task. The FGE25 is not just a gearbox; it's a powerhouse that enhances your machinery's capability, ensuring that your projects are completed on time and with excellence. Experience the difference with Raydafon's commitment to quality and innovation. Perfect for professionals who demand the best, the FGE25 slewing drive gearbox is the key to unlocking unparalleled performance in your excavator accessories. Say goodbye to downtime and hello to productivity with a gearbox that's built to last and designed to perform. Choose Raydafon FGE Series FGE25 Slewing Drive Gearbox – where quality meets reliability.
Widely Used Superior Quality FGE Series FGE25 Slewing Drive Gearbox For Excavator Accessories
Slewing Drive Gearbox For Excavator Accessories
Slewing drive gearboxes are not only used on excavators, but also in many kinds of mobile cranes. These gearboxes are available in different capacities, and they can be fitted with negative brakes. They can also be fitted with slew ring and pinion gearing, and there are different types of slew pinions to choose from.
Hourglass worm profile
The hourglass worm profile provides increased gear functionality and durability for slewing drive gearboxes. It features eleven teeth that simultaneously make contact with the worm shaft, making it more robust, more durable, and more efficient than conventional worm gears. It is also ideal for applications that require complete precision in positioning workpieces, such as metal cutting and forming. Its low backlash ensures high accuracy results.
Hourglass worm profiles have numerous advantages, including low maintenance and more excellent component protection. The Ever power FGE series features an IP55-rated case, integrated mounting flanges, and hourglass worm technology. These gearboxes can be mounted vertically or horizontally, and they feature a range of mounting configurations.
Slewing drive gearboxes are available in various capacities and model sizes. Some models feature dual-axis drives for dual-axis use. Others are designed for heavy-duty applications and feature double-row slew bearings.
Double-row slewing ring bearings
Slewing ring bearings are made of chrome steel or GCr15SiMn, which is used in the slewing drive gearbox of excavators. They are usually sealed with NBR or iron and are packaged in wood cases. Ever power supplies these slewing rings for various excavator brands, including Komatsu and Kobelco. If you need replacement slewing rings, you should look for a reputable supplier that can provide them for the same model, make and model.
The slewing ring on excavators is a crucial part hidden deep within the machine. The failure of a bearing in this critical component can lead to inefficiency in the machine's movement. A heavily worn slewing ring can also affect the entire machine. For the best performance, slewing ring bearings must resist the wear and tear that inevitably occurs with use.
A slewing ring bearing combines traditional bearing elements, including gears, mounting holes, and lubrication, to smooth the heavy components' rotation. Horizontally mounted slewing ring bearings are used in slewing drive gearboxes for excavators. The slewing ring bearings can be mounted on the excavator's house and undercarriage. A double-row slewing ring bearing provides 360 degrees of rotation.
Solar tracking system applications
Solar power systems have a variety of applications and can help you save money on power costs. Specifically, they can be used for a variety of construction equipment. For example, solar power systems can be installed on a particular vehicle steering Taiwan, as well as on automobile and truck-mounted cranes. They are also used to power small wind power plants.
There are several advantages to using these types of gearboxes. First of all, they're easy to install. And because they rotate around one axis, they're less visible and require less space. Second, they're durable, and you can be confident they'll withstand harsh conditions.
Thirdly, these gearboxes are versatile. The design allows them to be customized to fit your specific needs. Depending on the application, they may be designed to handle axial, radial, and tilting forces. They're also available with brakes and corrosion protection.
Open structure slewing drive
An open structure slewing drive gearbox for an excavator is used to turn heavy machinery. It has the features of a slew drive and can work in both horizontal and vertical positions. These drives are designed to achieve maximum output torque at lower speeds. They can be equipped with side-on or integral pinions and many fail-safe accessories.
The slewing gear has a pinion shaft and can be individually replaced when worn. It has a large swallowing volume, which is useful in a slow-speed operation. Axial toothing transfers torque from the pinion shaft to the slewing gear.
A slewing ring bearing is an integral part of excavator gearboxes. A poorly manufactured or heavily-worn slewing ring can cause inefficiencies in movement and have a negative effect on the machine. The slewing ring mounts directly to the upper and lower structures. The mounting position must be flat. To ensure that the slewing ring is free from play, it must be tested for mechanical accuracy and play. Using a tool, the play and tolerance are determined to ensure that the slewing ring is free of defects.
Output torque | Lifting moment torque | Holding torque | Axial load | Radial load | Ratio | Backlash | Weight |
18 KN.M | 271 KN.M | 159 KN.M | 2400KN | 950 KN | 150:1 | ≤0.15° | 205kg |
13300 LBF.FT | 200*10³ LBF.FT | 117.3*10³ LBF.FT | 539.5*10³ LBF | 213.6*10³ LBF |
Front View
Top View
Note: customized design can be carried out according to customer requirements
Application
hzpt slewing drive is a gearbox designed to handle radial or axial loads using high rotational torque. In addition, the slewing ring bearing, at the heart of the drive, enables it to withstand high overhung or moment loads. A descendant of the "worm" screw, slewing drives are present in construction machinery, manufacturing, equipment and many other applications that require strength and precision.
The physics of the slew drive makes it a versatile solution for many applications. In operation, the slew drive's axial movement, or motion around its axis, interacts to create radial torque. The action occurs by meshing the grooves of the horizontal screw with the teeth of a perpendicular gear. While turning, the worm gear's axial movement transfers magnified torque force to the radial gear. The number of threads on the horizontal screw and the number of gears that interact will determine the speed ratio of the setup.
Slewing drives are available in many configurations depending on the task at hand. These may be single-axis or dual-axis turning in unison.
An hourglass configuration expands the capability from a single gear tooth to as many as 11 to create rotational torque by
contacting the worm screw. Multiple gear teeth interacting at once allows the equipment to be more efficient and generate more torque.
Slew drives work best for applications in which high torque can create precision positioning and rotational accuracy. This design results in a device which works smoothly and powerfully with minimal backlash.
Because of the power and dependability generated by slew drive technology, the functions of this engineering technology apply to many types of equipment. One particular use, for example, involves solar technology, tracking the sun's movements in perfect time to generate maximum energy output.
Any job requiring high load capacity and reliable positioning may require the implementation of slewing drive engineering.
Robust, smooth and consistent, slew drives have a distinct place in manufacturing, construction and many other venues. Based on a centuries-old engineering idea, slew drive-operated equipment can be simple or complex, depending upon the requirements.
Adding hydraulic, pneumatic or electric motors to single, double or hourglass design depends on the application. Other features such as brakes or self-locking features and open or closed chassis are among many options.
The list of active applications for slew drives is extensive. Several types of industries require some form of slew drive to make their operations more efficient. Equipment for mining, construction, metalworking and other applications that require unrelenting strength combined with faultless precision use slewing technology for safety and accuracy.
Powerful devices like aerial lifts, rotating forklifts, truck-mounted cranes, cable winders, fire trucks, hydraulic machinery and utility equipment depend on the safety and strength of slew drives.
Precision devices such as equipment, satellite dishes, solar trackers, printing presses and telescopic devices benefit from the absolute precision that slewing drives provide to be effective.
To judge what kind of slewing drive you need,you have to clear out the configuration of the slew drive and the purpose of the equipment, each unit will have differing specifications. When defining the type and capability of the slew drive, the following variables are calculated:
Gear ratios
Precision
Weight
Output
Tilting moment
Torque
Dynamic and static axial
Radial dynamic
The physics of the slew drive makes it a versatile solution for many applications. In operation, the slew drive's axial movement, or motion around its axis, interacts to create radial torque. The action occurs by meshing the grooves of the horizontal screw with the teeth of a perpendicular gear. While turning, the worm gear's axial movement transfers magnified torque force to the radial gear. The number of threads on the horizontal screw and the number of gears that interact will determine the speed ratio of the setup.
Slewing drives are available in many configurations depending on the task at hand. These may be single-axis or dual-axis turning in unison.
An hourglass configuration expands the capability from a single gear tooth to as many as 11 to create rotational torque by
contacting the worm screw. Multiple gear teeth interacting at once allows the equipment to be more efficient and generate more torque.
Slew drives work best for applications in which high torque can create precision positioning and rotational accuracy. This design results in a device which works smoothly and powerfully with minimal backlash.
Because of the power and dependability generated by slew drive technology, the functions of this engineering technology apply to many types of equipment. One particular use, for example, involves solar technology, tracking the sun's movements in perfect time to generate maximum energy output.
Any job requiring high load capacity and reliable positioning may require the implementation of slewing drive engineering.
Robust, smooth and consistent, slew drives have a distinct place in manufacturing, construction and many other venues. Based on a centuries-old engineering idea, slew drive-operated equipment can be simple or complex, depending upon the requirements.
Adding hydraulic, pneumatic or electric motors to single, double or hourglass design depends on the application. Other features such as brakes or self-locking features and open or closed chassis are among many options.
The list of active applications for slew drives is extensive. Several types of industries require some form of slew drive to make their operations more efficient. Equipment for mining, construction, metalworking and other applications that require unrelenting strength combined with faultless precision use slewing technology for safety and accuracy.
Powerful devices like aerial lifts, rotating forklifts, truck-mounted cranes, cable winders, fire trucks, hydraulic machinery and utility equipment depend on the safety and strength of slew drives.
Precision devices such as equipment, satellite dishes, solar trackers, printing presses and telescopic devices benefit from the absolute precision that slewing drives provide to be effective.
To judge what kind of slewing drive you need,you have to clear out the configuration of the slew drive and the purpose of the equipment, each unit will have differing specifications. When defining the type and capability of the slew drive, the following variables are calculated:
Gear ratios
Precision
Weight
Output
Tilting moment
Torque
Dynamic and static axial
Radial dynamic
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A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
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Hot Tags: Slewing Drive Gearbox for Excavator, FGE Series Slewing Drive, Superior Quality Slewing Drive
