Products
Worm Reducer
What is a Worm Reducer?
A worm reducer, also known as a worm gearbox, is a type of gear system that consists of a worm (a screw-like component) and a worm wheel (a gear that meshes with the worm). It is designed to provide high torque output with a compact design, making it ideal for applications requiring significant speed reduction and high load capacity. The unique configuration allows for smooth and quiet operation, often used in conveyor systems, lifts, and heavy machinery where precision and durability are critical.
Key Features and Benefits
- High torque transmission with minimal space requirements
- Self-locking capability for enhanced safety in vertical applications
- Quiet and vibration-free operation due to sliding motion contact
- Durable construction with materials like hardened steel or bronze for longevity
- Efficiency rates typically ranging from 50% to 90%, depending on the ratio and lubrication
Technical Specifications
Our worm reducers are engineered to meet industry standards, with customizable options for various applications. Below is a detailed table of standard product parameters.
| Model | Ratio Range | Input Power (kW) | Output Torque (Nm) | Efficiency (%) | Weight (kg) |
|---|---|---|---|---|---|
| WR-40 | 5:1 to 60:1 | 0.12 - 0.55 | 30 - 150 | 50 - 70 | 2.5 |
| WR-60 | 10:1 to 100:1 | 0.25 - 1.5 | 100 - 400 | 55 - 75 | 5.8 |
| WR-80 | 15:1 to 120:1 | 0.55 - 4.0 | 200 - 800 | 60 - 80 | 12.0 |
| WR-100 | 20:1 to 150:1 | 1.5 - 7.5 | 500 - 2000 | 65 - 85 | 25.0 |
Applications of Worm Reducers
- Conveyor systems in manufacturing and logistics
- Elevators and lifting equipment for construction
- Packaging machinery for precise motion control
- Agricultural equipment such as tractors and harvesters
- Automotive systems including winches and steering mechanisms
Installation and Maintenance Tips
Proper installation ensures optimal performance and longevity. Mount the reducer on a flat, rigid surface, align it correctly with the driven equipment, and use appropriate fasteners. For maintenance, regularly check lubricant levels—typically using ISO VG 220 or similar oil—and replace it every 2,000 to 5,000 operating hours. Inspect for wear on the worm and wheel, and ensure seals are intact to prevent contamination.
Frequently Asked Questions (FAQs)
What is the primary advantage of a worm reducer over other gear types?
The main advantage is its ability to provide high reduction ratios in a compact size, along with self-locking features that prevent back-driving, enhancing safety in applications like lifts.
How do I select the right worm reducer for my application?
Consider factors such as required torque, input speed, reduction ratio, operating environment (e.g., temperature and humidity), and mounting configuration. Our technical team can assist with calculations based on your specific needs.
What materials are used in your worm reducers?
The worm is typically made from hardened steel for strength and wear resistance, while the worm wheel is often composed of bronze or aluminum alloy to reduce friction and ensure smooth operation.
Can worm reducers be used in high-temperature environments?
Yes, but it depends on the lubrication and material specifications. Standard models operate up to 80°C, but high-temperature variants with specialized lubricants and materials can handle up to 120°C.
How often should lubrication be maintained?
Lubrication intervals vary based on usage; generally, check every 500 hours for heavy-duty applications and replace lubricant every 2,000 to 5,000 hours. Always refer to the product manual for specific guidelines.
Are custom ratios available for unique applications?
Absolutely, we offer customizable ratio options from 5:1 to 150:1 to meet diverse operational requirements, ensuring compatibility with your machinery.
- View as
Szl Series Mechanical Screw Jack Worm Gear Jacks Machine & Ball Screw Jack Actuators for Lifting Tools Flooring Jack Application
Discover the unparalleled efficiency and durability of the Raydafon SZL Series Mechanical Screw Jack Worm Gear Jacks and Ball Screw Jack Actuators, your ultimate solution for lifting tools and flooring jack applications. Designed for precision and reliability, these mechanical marvels are engineered to meet the demanding needs of professionals across various industries, including construction, manufacturing, and maintenance. Crafted with high-quality materials and cutting-edge technology, the SZL Series stands out for its robust construction, smooth operation, and long service life, ensuring your projects are completed with unmatched accuracy and ease. Whether you're a professional contractor seeking reliable lifting equipment or a DIY enthusiast tackling home improvement projects, the Raydafon SZL Series offers the perfect blend of performance and convenience. Experience the difference with a product that not only meets but exceeds expectations, providing a seamless lifting solution that enhances productivity and safety. Choose Raydafon for a lifting experience that combines innovation with reliability, setting a new standard in mechanical screw jack technology.
P Series High-Torque Planetary Gearbox Heavy-Duty Mixer Gear Reducer
Introducing the Raydafon P Series High-Torque Planetary Gearbox Heavy-Duty Mixer Gear Reducer, a powerhouse of performance designed to meet the demanding needs of industrial mixing applications. This robust gear reducer is engineered for durability and efficiency, making it an indispensable tool for professionals in the food processing, chemical, pharmaceutical, and construction industries. With its high-torque planetary gearbox, the Raydafon P Series ensures smooth, reliable operation under heavy loads, significantly reducing downtime and maintenance costs. Its superior design features high-quality materials and advanced technology, offering unmatched precision and longevity. Whether you're mixing thick batter, chemicals, or construction materials, this gear reducer delivers consistent power and performance. The Raydafon P Series stands out from the competition with its compact size, energy efficiency, and quiet operation, providing a seamless user experience. It's not just a gear reducer; it's a solution that enhances productivity, reduces operational costs, and brings peace of mind to users. Experience the difference with Raydafon – where innovation meets reliability.
Wah Customizable ODM Hypoid Spiral Bevel Gear Reducer with Spiral Bevel Gearbox
Discover the precision and durability of the Raydafon Wah Customizable ODM Hypoid Spiral Bevel Gear Reducer with Spiral Bevel Gearbox, a pinnacle of engineering designed for those who demand excellence in motion control and power transmission. This state-of-the-art gear reducer combines the innovative hypoid spiral bevel gear technology with customizable ODM solutions, ensuring seamless integration into your specific applications. Whether for industrial machinery, automotive systems, or specialized equipment, our gear reducer stands out for its superior efficiency, reduced noise levels, and unmatched durability.
Crafted with premium materials and cutting-edge manufacturing techniques, the Raydafon Wah Gear Reducer offers a compact design without compromising on power or performance. Its core advantage lies in the hypoid gear design, which allows for smoother operation, higher torque capacity, and longer service life compared to conventional gear reducers. Ideal for engineers, manufacturers, and businesses seeking reliable and efficient power transmission solutions, this product is a game-changer in industries where precision and reliability are non-negotiable.
Experience the difference with Raydafon’s commitment to quality and innovation. The Wah Gear Reducer not only solves the common challenges of gear wear and operational noise but also enhances the overall performance of your machinery. Its unique customization options mean it can be tailored to meet the exact needs of your project, setting it apart from one-size-fits-all alternatives. Choose Raydafon for a solution that brings efficiency, durability, and peace of mind to your operations. Elevate your machinery’s performance with the Wah Customizable ODM Hypoid Spiral Bevel Gear Reducer – where innovation meets reliability.
Hot Selling Speed Reducers Aluminium Alloy Gearbox Worm Gear Reducer at Low Price
Discover the Raydafon Hot Selling Speed Reducers, your go-to solution for efficient and reliable power transmission. Crafted from high-quality aluminium alloy, our worm gear reducer is designed for durability and performance, ensuring your machinery operates smoothly under various conditions. Whether you're in manufacturing, automation, or any industry requiring precise speed control, this gearbox is engineered to meet your needs. Its compact design and low noise operation make it a standout choice for professionals seeking both quality and affordability. With Raydafon, experience the perfect blend of innovation and practicality, designed to solve your power transmission challenges with ease. Upgrade your equipment with our worm gear reducer and feel the difference in performance and reliability. Choose Raydafon for a solution that not only meets but exceeds expectations, setting a new standard in the world of speed reducers.
Brevini GearBox PWD3300, PWD3500, PWD3700 PWD3850.1 Planetary Reducer for Rotary Drilling Rig Winch Drive
Discover the power and precision of the Brevini GearBox PWD3300, PWD3500, PWD3700, and PWD3850.1 Planetary Reducer by Raydafon, the ultimate solution for rotary drilling rig winch drive applications. Engineered for durability and performance, these gearboxes are designed to meet the rigorous demands of the drilling industry, ensuring reliable operation under the most challenging conditions.
The Brevini GearBox series stands out with its superior planetary reducer technology, offering unmatched efficiency and torque capacity. Crafted from high-quality materials, these gearboxes are built to last, featuring innovative design elements that enhance performance and reduce maintenance needs. Whether you're operating in oil fields, mining sites, or construction projects, the Brevini GearBox ensures your equipment runs smoothly, maximizing productivity and minimizing downtime.
Ideal for engineers and project managers seeking robust and efficient drive solutions, the Brevini GearBox transforms the way you approach heavy-duty drilling operations. Experience the difference with gearboxes that deliver not just power, but peace of mind, knowing your machinery is equipped with the best in the industry.
What sets the Brevini GearBox apart is its combination of Brevini's renowned engineering excellence with Raydafon's commitment to quality and innovation. Unlike standard reducers, our gearboxes offer enhanced durability, precision, and adaptability, making them the preferred choice for professionals who refuse to compromise on performance.
Upgrade your rotary drilling rig winch drive with the Brevini GearBox series and unlock a new level of operational excellence. Trust in Raydafon to provide the tools you need to succeed in the most demanding environments.
Hydraulic Tracked Vehicle Power Wheel Winch Gear Drive Planetary Gearbox Speed Reducer Replacement of Brevini Bonfiglioli
Discover the Raydafon Hydraulic Tracked Vehicle Power Wheel Winch Gear Drive Planetary Gearbox Speed Reducer, a premium replacement solution designed for those who demand reliability and performance in the most challenging conditions. Ideal for replacing Brevini or Bonfiglioli gearboxes, this product stands out with its robust construction, superior durability, and seamless compatibility with hydraulic tracked vehicles. Crafted for professionals in construction, agriculture, and heavy machinery operations, the Raydafon gearbox ensures your equipment runs smoothly, reducing downtime and increasing productivity. Experience the difference with our cutting-edge design and technology that promises not just to meet but exceed your expectations. Whether you're tackling tough terrains or heavy loads, our gearbox is your trusted partner, offering unmatched efficiency and longevity. Choose Raydafon for a solution that brings peace of mind and elevates your machinery's performance to the next level.
Worm Reducer
