Products
Worm Reducer
What is a Worm Reducer?
A worm reducer, also known as a worm gearbox, is a type of gear system that consists of a worm (a screw-like component) and a worm wheel (a gear that meshes with the worm). It is designed to provide high torque output with a compact design, making it ideal for applications requiring significant speed reduction and high load capacity. The unique configuration allows for smooth and quiet operation, often used in conveyor systems, lifts, and heavy machinery where precision and durability are critical.
Key Features and Benefits
- High torque transmission with minimal space requirements
- Self-locking capability for enhanced safety in vertical applications
- Quiet and vibration-free operation due to sliding motion contact
- Durable construction with materials like hardened steel or bronze for longevity
- Efficiency rates typically ranging from 50% to 90%, depending on the ratio and lubrication
Technical Specifications
Our worm reducers are engineered to meet industry standards, with customizable options for various applications. Below is a detailed table of standard product parameters.
| Model | Ratio Range | Input Power (kW) | Output Torque (Nm) | Efficiency (%) | Weight (kg) |
|---|---|---|---|---|---|
| WR-40 | 5:1 to 60:1 | 0.12 - 0.55 | 30 - 150 | 50 - 70 | 2.5 |
| WR-60 | 10:1 to 100:1 | 0.25 - 1.5 | 100 - 400 | 55 - 75 | 5.8 |
| WR-80 | 15:1 to 120:1 | 0.55 - 4.0 | 200 - 800 | 60 - 80 | 12.0 |
| WR-100 | 20:1 to 150:1 | 1.5 - 7.5 | 500 - 2000 | 65 - 85 | 25.0 |
Applications of Worm Reducers
- Conveyor systems in manufacturing and logistics
- Elevators and lifting equipment for construction
- Packaging machinery for precise motion control
- Agricultural equipment such as tractors and harvesters
- Automotive systems including winches and steering mechanisms
Installation and Maintenance Tips
Proper installation ensures optimal performance and longevity. Mount the reducer on a flat, rigid surface, align it correctly with the driven equipment, and use appropriate fasteners. For maintenance, regularly check lubricant levels—typically using ISO VG 220 or similar oil—and replace it every 2,000 to 5,000 operating hours. Inspect for wear on the worm and wheel, and ensure seals are intact to prevent contamination.
Frequently Asked Questions (FAQs)
What is the primary advantage of a worm reducer over other gear types?
The main advantage is its ability to provide high reduction ratios in a compact size, along with self-locking features that prevent back-driving, enhancing safety in applications like lifts.
How do I select the right worm reducer for my application?
Consider factors such as required torque, input speed, reduction ratio, operating environment (e.g., temperature and humidity), and mounting configuration. Our technical team can assist with calculations based on your specific needs.
What materials are used in your worm reducers?
The worm is typically made from hardened steel for strength and wear resistance, while the worm wheel is often composed of bronze or aluminum alloy to reduce friction and ensure smooth operation.
Can worm reducers be used in high-temperature environments?
Yes, but it depends on the lubrication and material specifications. Standard models operate up to 80°C, but high-temperature variants with specialized lubricants and materials can handle up to 120°C.
How often should lubrication be maintained?
Lubrication intervals vary based on usage; generally, check every 500 hours for heavy-duty applications and replace lubricant every 2,000 to 5,000 hours. Always refer to the product manual for specific guidelines.
Are custom ratios available for unique applications?
Absolutely, we offer customizable ratio options from 5:1 to 150:1 to meet diverse operational requirements, ensuring compatibility with your machinery.
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Worm Reducer
