Products
Worm Reducer
What is a Worm Reducer?
A worm reducer, also known as a worm gearbox, is a type of gear system that consists of a worm (a screw-like component) and a worm wheel (a gear that meshes with the worm). It is designed to provide high torque output with a compact design, making it ideal for applications requiring significant speed reduction and high load capacity. The unique configuration allows for smooth and quiet operation, often used in conveyor systems, lifts, and heavy machinery where precision and durability are critical.
Key Features and Benefits
- High torque transmission with minimal space requirements
- Self-locking capability for enhanced safety in vertical applications
- Quiet and vibration-free operation due to sliding motion contact
- Durable construction with materials like hardened steel or bronze for longevity
- Efficiency rates typically ranging from 50% to 90%, depending on the ratio and lubrication
Technical Specifications
Our worm reducers are engineered to meet industry standards, with customizable options for various applications. Below is a detailed table of standard product parameters.
| Model | Ratio Range | Input Power (kW) | Output Torque (Nm) | Efficiency (%) | Weight (kg) |
|---|---|---|---|---|---|
| WR-40 | 5:1 to 60:1 | 0.12 - 0.55 | 30 - 150 | 50 - 70 | 2.5 |
| WR-60 | 10:1 to 100:1 | 0.25 - 1.5 | 100 - 400 | 55 - 75 | 5.8 |
| WR-80 | 15:1 to 120:1 | 0.55 - 4.0 | 200 - 800 | 60 - 80 | 12.0 |
| WR-100 | 20:1 to 150:1 | 1.5 - 7.5 | 500 - 2000 | 65 - 85 | 25.0 |
Applications of Worm Reducers
- Conveyor systems in manufacturing and logistics
- Elevators and lifting equipment for construction
- Packaging machinery for precise motion control
- Agricultural equipment such as tractors and harvesters
- Automotive systems including winches and steering mechanisms
Installation and Maintenance Tips
Proper installation ensures optimal performance and longevity. Mount the reducer on a flat, rigid surface, align it correctly with the driven equipment, and use appropriate fasteners. For maintenance, regularly check lubricant levels—typically using ISO VG 220 or similar oil—and replace it every 2,000 to 5,000 operating hours. Inspect for wear on the worm and wheel, and ensure seals are intact to prevent contamination.
Frequently Asked Questions (FAQs)
What is the primary advantage of a worm reducer over other gear types?
The main advantage is its ability to provide high reduction ratios in a compact size, along with self-locking features that prevent back-driving, enhancing safety in applications like lifts.
How do I select the right worm reducer for my application?
Consider factors such as required torque, input speed, reduction ratio, operating environment (e.g., temperature and humidity), and mounting configuration. Our technical team can assist with calculations based on your specific needs.
What materials are used in your worm reducers?
The worm is typically made from hardened steel for strength and wear resistance, while the worm wheel is often composed of bronze or aluminum alloy to reduce friction and ensure smooth operation.
Can worm reducers be used in high-temperature environments?
Yes, but it depends on the lubrication and material specifications. Standard models operate up to 80°C, but high-temperature variants with specialized lubricants and materials can handle up to 120°C.
How often should lubrication be maintained?
Lubrication intervals vary based on usage; generally, check every 500 hours for heavy-duty applications and replace lubricant every 2,000 to 5,000 hours. Always refer to the product manual for specific guidelines.
Are custom ratios available for unique applications?
Absolutely, we offer customizable ratio options from 5:1 to 150:1 to meet diverse operational requirements, ensuring compatibility with your machinery.
- View as
REXROTH Bearing 298 H BA2-9909 BA2 9909 Reducer Ball Bearing for GFT17 GFT17T2
Discover the REXROTH Bearing 298 H BA2-9909 BA2 9909, a premium Reducer Ball Bearing designed for the GFT17 and GFT17T2 series, brought to you by Raydafon. This high-quality bearing is engineered for precision, durability, and smooth operation, making it an essential component for machinery requiring reliable performance. Crafted with superior materials and cutting-edge technology, it ensures minimal friction and wear, extending the lifespan of your equipment. Whether you're in the manufacturing, automotive, or any industry that relies on heavy machinery, this bearing is tailored to meet your needs, offering unparalleled efficiency and reliability. Experience the difference with Raydafon's REXROTH Bearing – where innovation meets durability. Solve your machinery's performance issues today and feel the confidence that comes with using a product designed to last. Stand out from the competition with a bearing that offers superior design, unmatched quality, and the peace of mind that your equipment is running smoothly.
Hot Selling Small Worm Speed Reducer Gearbox Industrial Equipment with Low Price
Discover the Raydafon Hot Selling Small Worm Speed Reducer Gearbox, your go-to solution for efficient and reliable industrial equipment needs. Designed for precision and durability, this gearbox is a powerhouse in compact form, perfect for applications requiring high torque at low speeds. Whether it's for conveyor systems, packaging machines, or any industrial setup that demands precision motion control, our gearbox stands ready to deliver unparalleled performance.
What sets the Raydafon gearbox apart? Its core lies in the superior quality materials and cutting-edge technology that ensure long-lasting durability and efficiency. The worm speed reducer design minimizes noise and maximizes output, making it a standout choice for businesses looking to optimize their operations without breaking the bank. With its competitive pricing, this gearbox offers an unbeatable value proposition, combining affordability with top-tier performance.
Ideal for manufacturers, engineers, and industrial businesses seeking to enhance their machinery's efficiency, the Raydafon Small Worm Speed Reducer Gearbox is also a thoughtful gift for professionals passionate about high-quality industrial tools. Its versatility and reliability make it a perfect fit for a wide range of industrial applications, from food processing to automotive manufacturing.
Experience the difference with Raydafon. This gearbox not only solves the problem of finding a cost-effective yet high-performing speed reducer but also brings peace of mind with its reliability and efficiency. Say goodbye to downtime and hello to productivity with a gearbox that’s designed to meet the rigorous demands of industrial use.
What truly makes our product unique? Beyond its technical excellence, the Raydafon gearbox is backed by our commitment to customer satisfaction and a warranty that speaks volumes about our confidence in the product. In a market flooded with options, choosing Raydafon means opting for quality, reliability, and a partner that cares about your industrial success. Elevate your equipment with the Raydafon Small Worm Speed Reducer Gearbox today and drive your business forward with confidence.
ZLYJ 112/133/146/173/200 Transmission Extruder Gearbox/ Reducer for Single Extruder
Discover the exceptional efficiency and reliability of the Raydafon ZLYJ 112/133/146/173/200 Transmission Extruder Gearbox/Reducer, specifically designed for single extruder applications. This high-performance gearbox is a game-changer in the extrusion industry, offering unparalleled precision and durability to meet the demanding needs of your production line. Crafted with superior materials and cutting-edge technology, the Raydafon gearbox ensures smooth operation, reduced energy consumption, and extended service life, making it a cost-effective solution for your machinery. Whether you're in the plastic, rubber, or food processing industry, this reducer is tailored to enhance your equipment's performance, ensuring consistent output and minimizing downtime. Experience the difference with Raydafon's innovative design, which stands out for its compact structure, high torque capacity, and ease of maintenance compared to conventional gearboxes. Ideal for manufacturers looking to upgrade their extrusion systems, the ZLYJ series promises not only to meet but exceed your expectations, bringing a sense of reliability and peace of mind to your operations. Choose Raydafon for a smarter, more efficient production process and take the first step towards optimizing your output today.
Metric Self-Locking Brass Pinion Slew Drive Wheel Steel Globoid Steering Set for Elevator Hobbing CNC Screw Shaft Worm Gear
Elevate your machinery's performance with the Raydafon Metric Self-Locking Brass Pinion Slew Drive Wheel Steel Globoid Steering Set. Designed for precision and durability, this high-quality component is perfect for elevators, hobbing, CNC screw shafts, and worm gear applications. Crafted from superior brass and steel, it ensures a self-locking mechanism that enhances safety and reliability in your operations. Whether you're an engineer looking for durable parts or a manufacturer in need of reliable components for heavy-duty applications, this steering set is your go-to solution. Experience the difference with Raydafon's commitment to excellence and innovation. Say goodbye to frequent replacements and hello to unmatched durability and performance. Choose Raydafon for a seamless, efficient, and worry-free operation.
WGM-750 WGM-550 CNC Worm Grinding Machine
The WGM-750 and WGM-550 CNC Worm Grinding Machines by Raydafon are at the forefront of precision engineering, designed to meet the demanding needs of modern manufacturing. These state-of-the-art machines specialize in the high-precision grinding of worms, a critical component in various mechanical systems, ensuring unparalleled accuracy and efficiency in production lines.
Core to their design is the integration of advanced CNC technology, which allows for meticulous control over the grinding process, resulting in flawless finishes and exacting tolerances. The robust construction of these machines guarantees durability and long-term reliability, making them a wise investment for businesses looking to enhance their manufacturing capabilities.
The WGM-750 and WGM-550 are ideal for industries that require precision components, such as automotive, aerospace, and heavy machinery. They are equally suited for small-scale workshops and large industrial setups, offering versatility and scalability to meet diverse production needs.
Choosing Raydafon's CNC Worm Grinding Machines means opting for a solution that not only meets but exceeds expectations. Users will experience a significant reduction in production time and an increase in output quality, addressing the common challenges of precision and efficiency in worm production.
What sets these machines apart is their unique combination of cutting-edge technology, user-friendly operation, and exceptional after-sales support from Raydafon. Unlike conventional grinding machines, the WGM-750 and WGM-550 offer a seamless blend of precision, speed, and reliability, setting a new standard in the industry.
Embrace the future of manufacturing with Raydafon's CNC Worm Grinding Machines – where precision meets performance.
CNC Gear Grinding Hobbing Machine with Worm Grinding Wheel
Introducing the Raydafon CNC Gear Grinding Hobbing Machine with Worm Grinding Wheel – a pinnacle of precision engineering designed for the modern manufacturing era. This state-of-the-art machine is crafted for professionals seeking unparalleled accuracy in gear production, combining advanced CNC technology with the reliability of worm grinding wheels to deliver flawless gear finishes every time. Whether you're in the automotive, aerospace, or heavy machinery industry, this machine is your go-to solution for producing high-precision gears with efficiency and ease. What sets the Raydafon CNC Gear Grinding Hobbing Machine apart is its cutting-edge design that ensures minimal vibration and maximum stability during operation, alongside a user-friendly interface that simplifies complex processes. Its robust construction guarantees durability, while the precision grinding capability ensures that every gear meets the strictest quality standards. Designed for engineers and manufacturers who refuse to compromise on quality, this machine transforms the gear production process, reducing time and costs while elevating the end product's performance. The satisfaction of creating perfect gears, coupled with the machine's reliability, brings not just operational excellence but also peace of mind to its users. Unlike any other in the market, the Raydafon CNC Gear Grinding Hobbing Machine with Worm Grinding Wheel offers a unique combination of speed, precision, and durability, making it the smart choice for businesses aiming to stay ahead in the competitive manufacturing landscape. Experience the future of gear production with Raydafon – where innovation meets precision.
Worm Reducer
