Products
Worm Reducer
What is a Worm Reducer?
A worm reducer, also known as a worm gearbox, is a type of gear system that consists of a worm (a screw-like component) and a worm wheel (a gear that meshes with the worm). It is designed to provide high torque output with a compact design, making it ideal for applications requiring significant speed reduction and high load capacity. The unique configuration allows for smooth and quiet operation, often used in conveyor systems, lifts, and heavy machinery where precision and durability are critical.
Key Features and Benefits
- High torque transmission with minimal space requirements
- Self-locking capability for enhanced safety in vertical applications
- Quiet and vibration-free operation due to sliding motion contact
- Durable construction with materials like hardened steel or bronze for longevity
- Efficiency rates typically ranging from 50% to 90%, depending on the ratio and lubrication
Technical Specifications
Our worm reducers are engineered to meet industry standards, with customizable options for various applications. Below is a detailed table of standard product parameters.
| Model | Ratio Range | Input Power (kW) | Output Torque (Nm) | Efficiency (%) | Weight (kg) |
|---|---|---|---|---|---|
| WR-40 | 5:1 to 60:1 | 0.12 - 0.55 | 30 - 150 | 50 - 70 | 2.5 |
| WR-60 | 10:1 to 100:1 | 0.25 - 1.5 | 100 - 400 | 55 - 75 | 5.8 |
| WR-80 | 15:1 to 120:1 | 0.55 - 4.0 | 200 - 800 | 60 - 80 | 12.0 |
| WR-100 | 20:1 to 150:1 | 1.5 - 7.5 | 500 - 2000 | 65 - 85 | 25.0 |
Applications of Worm Reducers
- Conveyor systems in manufacturing and logistics
- Elevators and lifting equipment for construction
- Packaging machinery for precise motion control
- Agricultural equipment such as tractors and harvesters
- Automotive systems including winches and steering mechanisms
Installation and Maintenance Tips
Proper installation ensures optimal performance and longevity. Mount the reducer on a flat, rigid surface, align it correctly with the driven equipment, and use appropriate fasteners. For maintenance, regularly check lubricant levels—typically using ISO VG 220 or similar oil—and replace it every 2,000 to 5,000 operating hours. Inspect for wear on the worm and wheel, and ensure seals are intact to prevent contamination.
Frequently Asked Questions (FAQs)
What is the primary advantage of a worm reducer over other gear types?
The main advantage is its ability to provide high reduction ratios in a compact size, along with self-locking features that prevent back-driving, enhancing safety in applications like lifts.
How do I select the right worm reducer for my application?
Consider factors such as required torque, input speed, reduction ratio, operating environment (e.g., temperature and humidity), and mounting configuration. Our technical team can assist with calculations based on your specific needs.
What materials are used in your worm reducers?
The worm is typically made from hardened steel for strength and wear resistance, while the worm wheel is often composed of bronze or aluminum alloy to reduce friction and ensure smooth operation.
Can worm reducers be used in high-temperature environments?
Yes, but it depends on the lubrication and material specifications. Standard models operate up to 80°C, but high-temperature variants with specialized lubricants and materials can handle up to 120°C.
How often should lubrication be maintained?
Lubrication intervals vary based on usage; generally, check every 500 hours for heavy-duty applications and replace lubricant every 2,000 to 5,000 hours. Always refer to the product manual for specific guidelines.
Are custom ratios available for unique applications?
Absolutely, we offer customizable ratio options from 5:1 to 150:1 to meet diverse operational requirements, ensuring compatibility with your machinery.
- View as
Promotional FWA14 Slewing Drive Gearbox Durable Worm Arrangement for Truck Mixers-Various Series Various Uses
Discover the **Promotional FWA14 Slewing Drive Gearbox** by **Raydafon**, a durable and versatile solution designed for truck mixers across various series and applications. This high-performance gearbox boasts a **worm arrangement** that ensures **long-lasting durability and efficiency**, making it an indispensable component for heavy-duty operations.
**Key Features:**
- **Robust Construction:** Crafted from premium materials, the FWA14 is built to withstand the toughest conditions, offering unmatched reliability.
- **Advanced Technology:** Incorporating cutting-edge engineering, it delivers smooth and precise movement, enhancing operational efficiency.
- **Wide Applicability:** Perfect for a range of truck mixers, it's the go-to choice for professionals seeking versatility and performance.
**Ideal For:**
- **Construction professionals** looking for a reliable gearbox that can handle heavy loads with ease.
- **Fleet managers** aiming to reduce downtime and maintenance costs with a durable and efficient solution.
- **Equipment manufacturers** in need of a high-quality component that ensures the longevity and performance of their truck mixers.
**Experience the Difference:**
With the FWA14 Slewing Drive Gearbox, enjoy **peace of mind** knowing your equipment is equipped with a component that **reduces wear and tear, minimizes maintenance needs, and maximizes productivity**. Its unique design and superior performance set it apart from competitors, making it a **smart investment** for anyone in the industry.
Choose **Raydafon's FWA14 Slewing Drive Gearbox** – where **durability meets innovation** for unmatched performance in truck mixer applications.
Top Producer WPA 80 Cast Iron Reduction Gearbox Worm Gear Reducer for Machinery and Construction Industries
Discover the power and durability of the Raydafon Top Producer WPA 80 Cast Iron Reduction Gearbox Worm Gear Reducer, the ultimate solution for heavy-duty machinery and construction applications. Crafted from high-quality cast iron, this gear reducer is designed to withstand the toughest conditions, ensuring long-lasting performance and reliability. Its advanced worm gear technology offers superior torque output and efficiency, making it an indispensable component for industries demanding precision and power. Whether you're in manufacturing, construction, or any sector requiring robust mechanical solutions, the WPA 80 is your go-to choice. Experience the difference with Raydafon's commitment to excellence and innovation. Say goodbye to downtime and hello to unmatched productivity with a reducer that's built to last. Choose Raydafon for a seamless blend of strength, durability, and performance.
High Precision FABR Series Planetary Gearbox Speed Gear Reducer with Planetary Transmission for Machinery and Farm Industries
The Raydafon High Precision FABR Series Planetary Gearbox Speed Gear Reducer is a cutting-edge solution designed for the machinery and farm industries, offering unparalleled efficiency and durability. This planetary transmission gearbox is engineered to deliver high precision and reliability, making it an indispensable component for heavy-duty applications. Crafted with superior materials and advanced technology, the FABR Series stands out for its robust construction, smooth operation, and extended lifespan. Whether it's for agricultural machinery, construction equipment, or industrial automation, this gear reducer ensures optimal performance under the most demanding conditions. The FABR Series is the go-to choice for professionals seeking a dependable, high-performance gearbox that significantly reduces downtime and maintenance costs. Its unique design and superior functionality not only solve complex mechanical challenges but also bring a sense of reliability and peace of mind to users. Compared to conventional gearboxes, the Raydafon FABR Series offers enhanced precision, higher torque capacity, and greater efficiency, setting a new benchmark in the industry. Elevate your machinery's performance with the Raydafon High Precision FABR Series Planetary Gearbox Speed Gear Reducer – where innovation meets reliability.
Professional Planetary Drive Hydraulic Reducer with Low Price
Discover the Raydafon Professional Planetary Drive Hydraulic Reducer, your go-to solution for high-efficiency power transmission at an unbeatable price. Designed for durability and performance, this hydraulic reducer is engineered to meet the demands of heavy-duty applications, ensuring smooth operation and longevity. Whether you're in manufacturing, construction, or any industry requiring reliable power reduction, the Raydafon reducer stands out for its precision engineering, robust construction, and exceptional value. Experience the difference with a product that not only meets but exceeds expectations, offering a seamless blend of performance and affordability. Say goodbye to frequent replacements and hello to lasting efficiency with Raydafon.
600L Series Wheel Drive Planetary Speed Reducer Gearbox Bonfiglioli Replacement Product
The Raydafon 600L Series Wheel Drive Planetary Speed Reducer Gearbox is the ultimate Bonfiglioli replacement product designed for those who demand excellence in performance and durability. This high-precision gearbox is engineered to deliver superior torque and efficiency, making it an ideal choice for heavy-duty applications in industries such as construction, mining, and agriculture. Crafted with premium materials and advanced technology, the 600L Series ensures a long service life and minimal maintenance, providing a reliable solution for your most demanding tasks. Whether you're looking to upgrade your machinery or need a dependable replacement, the Raydafon 600L Series stands out with its robust design, exceptional load capacity, and seamless integration with existing systems. Experience the difference with a gearbox that not only meets but exceeds expectations, offering a perfect blend of power, precision, and performance. Choose Raydafon for a solution that brings efficiency to your operations and peace of mind to your team.
Custom Reducer Gearbox with Worm Arrangement for Ice Maker & Ice Cream Machine
Elevate the efficiency and durability of your ice maker or ice cream machine with the 'Custom Reducer Gearbox with Worm Arrangement' by Raydafon. Designed for precision and longevity, this gearbox is the heart of your machine, ensuring smooth operation and consistent performance. Crafted from high-quality materials, it boasts superior resistance to wear and tear, making it a reliable choice for commercial and industrial settings.
The core advantage of this gearbox lies in its custom worm arrangement, which provides unmatched torque and reduces energy consumption, saving you costs in the long run. Its compact design allows for easy integration into existing systems, minimizing downtime during installation. Whether you're a manufacturer looking to upgrade your equipment or a service provider aiming to offer the best to your clients, this gearbox is your go-to solution.
Imagine the satisfaction of serving perfectly textured ice cream or crystal-clear ice cubes, all thanks to the seamless operation of your machine. This gearbox not only solves common mechanical issues but also enhances the overall user experience by ensuring reliability and efficiency.
What sets Raydafon's gearbox apart is its commitment to customization. Unlike off-the-shelf solutions, it's tailored to meet the specific needs of your machine, ensuring optimal performance. Combine this with our exceptional customer service, and you've got a product that's not just a component but a partnership for success.
Choose Raydafon's Custom Reducer Gearbox with Worm Arrangement for a blend of innovation, quality, and performance that keeps your business running smoothly and your customers coming back for more.
Worm Reducer
